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Optimizing the cost of ventilation system: 20% saving solution from practical experience

OPTIMIZING COSTS OF VENTILATION SYSTEM: SAVING SOLUTIONS 20% FROM PRACTICAL EXPERIENCE

In the current economic context, optimizing investment costs for industrial ventilation systems is a top concern for many businesses. Through many years of experience in the field of construction and installation of duct systems, we have discovered a simple but effective solution that helps save up to 20% in fan investment costs.

Findings From Actual Construction

During the construction of projects, we have noticed a common but often overlooked problem: the tightness of duct joints. Initially, many construction units, including us, often do not pay much attention to this issue. However, through actual operation, we have discovered its significant impact on the performance of the entire system.

Causes of Energy Waste

1. Leak at the Joint

  • The connecting flanges are not properly treated.
  • Small gap at the joint
  • Large number of joints throughout the pipeline

2. Consequences of Leakage

  • Reduce pressure in the system
  • Air speed at the outlet does not meet the requirements
  • Fan energy waste
  • Increased operating costs

The Optimal Solution

1. Technical Processing

  • Check all joints carefully before installation.
  • Use specialized glue to seal tightly.
  • Apply strict quality control process

2. Implementation Process

  • Clean the joint surface
  • Apply glue evenly and correctly
  • Check the tightness after installation
  • Test before delivery

Results Achieved

1. Technical Efficiency

  • Wind speed meets design requirements
  • Stable system pressure
  • Minimize pressure loss
  • Increase fan performance

2. Economic Efficiency

  • Reduces fan power required by 20%
  • Save initial investment costs
  • Reduce long-term operating costs
  • Optimize maintenance costs

Lessons Learned

1. In Design

  • Calculate fan power accurately
  • Do not design excess capacity.
  • Attention to joint technical details
  • Choosing the right material

2. During Construction

  • Train technicians on installation procedures
  • Quality control at every stage
  • Invest time in joint treatment
  • Regularly check during installation

Long Term Benefits

1. For Customers

  • Save investment costs
  • Reduce operating costs
  • Stable operating system
  • Increase equipment life

2. For Contractors

  • Enhance brand reputation
  • Increase customer satisfaction
  • Reduce warranty and maintenance costs
  • Optimize construction process

Recommendations for Business

1. Before Investing

  • Consult an expert
  • Choose a reputable contractor
  • Carefully evaluate the design options
  • Cost-benefit calculation

2. During Implementation

  • Closely monitor the construction process
  • Requires thorough testing
  • Note for future maintenance
  • Operator training

Conclude

Investing time and effort in duct joint engineering may be costly initially, but it pays off in the long run. Saving 20% in fan costs is not just a number, it is a testament to the importance of attention to detail in construction.

Contact Information

Sao Viet Air Duct Manufacturing and Trading Company Limited

Hotline:

  • Mr. Viet: 0822.555.659
  • Ms. Giang: 0934.559.168
  • Ms. Hang: 0985.239.838

Please contact us immediately for detailed advice on cost-effective solutions for your ventilation system. Sao Viet - A trusted partner in the field of industrial ventilation ducts.

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